China Junya OEM Professional Factory Make Precision Casting Steel Pulley for Industrial Machine pulley drive

Solution Description

The merchandise proven right here is only to current the scope of our organization actions. We can manufacture no common elements in accordance to your drawing or sample.

Junya OEM Expert Manufacturing facility Make Precision Casting Steel Pulley For Industrial Machine

 

Benefits of Stainless Metal Casting

  • Measurements: .1 in to 24 in
  • Weights: a number of grams to much more than 50 pounds
  • Surface: very smooth complete
  • Tight tolerances
  • Dependable approach controls and repeatability
  • Design and style and casting versatility
  • Successful creation
  • Cost-effective tooling
  • Content range

 

Expenditure Casting vs. Die Casting

Investment decision casting has substantially less costly tooling and is a a lot more value-successful option for decrease quantity manufacturing runs. Further rewards consist of a more substantial alloy selection and the ability to solid larger pieces.

Expenditure Casting vs. Sand Casting

Investment casting gives a far better area complete and enables for better layout versatility which includes the capacity to cast thinner partitions, create tighter tolerances and develop far more intricate coring.

Investment decision Casting vs. Machining

Expense casting can considerably lessen the price and lower the creation time per piece. This is attained by creating close to internet condition areas, even though tremendously decreasing the sum of material squander. In some instances, multiple fabricated parts can be made as a single casting.
 

Identify OEM stainless steel investment casting elements Substance
Material 304,306 ,2205stainless steel etc,
Styles one.As per the customer’s drawings
2.As per the customer’s samples
Surface treatment one. mirror polish
two. passivation
Services OEM service available
Goods All kinds of stainless steel casting: include pipe fitting, ball valve, automotive parts,railroad parts, medical parts, marine parts, lighting parts,pump body, 
valve parts, architectural parts and furniture parts so on
Gain 1. A lot more than 10 years experience in stainless steel casting
two. Near ZheJiang Port and ZheJiang Airport
3. We provide: OEM stainless steel lost wax castings and OEM machining services for stainless steel lost wax castings. We have: CNC Machining, CNC turning, CNC Milling, 3D CMM Inspection and CNC Optical Inspection. We believe: on time, stable quality, just price, client confidentiality.
four. With samples and order: We can offer dimension report,material certification.
Inspection: 1.Dimension report
2.Material certification
Packing: Export carton and fumigation wooden pall

Casting Detail

 

Largely Materials

stainless steel, carbon metal, metal, aluminium, brass, bronze, copper

Procedure

investment casting, misplaced wax casting, silica sol casting. drinking water glass casting, die casting

Casting tolerance

CT4-CT6 (GB/T 6414),CT7-CT9 (GB/T 6414)

Normal

AISI, ANSI, ASTM, JIS, GB, ISO, DIN

Certificate

TS16949,SGS, ISO, or as your need to do check by the third celebration

Machining

tapping, milling, grinding, drilling, cnc machining

Tolerance

+/-.02mm or as drawing necessity

Surface treatment

polishing,mirror sprucing, electrogalvanizing, sandblasting, shot blasting 

Heat therapy

quchenging and tempering, annealing, normalizing

Casting Roughness

Ra 1.6-Ra12.five

Software
 

• Agricultural equipment

• Armament

• Vehicle market

• Computing tools

• Medical / dental instruments

• Measuring devices

• Miscellaneous products

• Pharmaceutical industry

• Orthopedic implants

• Protection tools

• Petrochemical business

• Industrial valves

•Fixing and movable products

• Sanitary fittings

• Standard machinery

• Pumps and standard connections

• Meals and beverage processing

• Instrumentation equipment

• Pharmaceutical business

• Textile tools

*Software for all components we are CZPT to give

 

Our Inspection Equipment:

Direct-studying spectrograph,metallographic microscope,hardness tester,brinell hardness tester,thermometric indicator,common tests machine,carbon and silicon analysis meter,magnetic powder flaw detector,electronic ultrasonic flaw detector etc.

Our Services:

1.Your inquiry relevant to our products or costs will be replied in 12 several hours.
two.Person method according to customers’ particular drawing requests.
three.Manufacturer with huge capability,assures the rapidly creation cycle soon after
confirming the buy.
4.Security of revenue spot and non-public data for all of our customers.

High quality Control:

We have a entire set of quality control technique to guarantee ideal solution top quality. Dependent on the items, we can make different Item Screening Program, Production method and so forth.
Uncooked substance management
Chemistry spectrum examination
Mechanical house
Metallographic examination
Ultrasonic screening
Magnetic tests
Radiographic screening
Dimension inspection
Visible inspection
Penetrant screening
Leak testing
Hardness test
Micro-composition tester right after heat treatment

*Our wax casting item processed by seventy nine actions with higher common and one hundred% inspection. Together with the energy of our innovative equipment, high quality is something you do not want to worry about. 

ZheJiang CZPT Precision Equipment Co. Ltd is a substantial-tech organization blend developing, tooling building, casting, machining, surface area treatment method, inspection, product sales and services all together.  Founded in 2017, located in HangZhou, ZheJiang . CZPT now covers an spot of far more than 5000 square meters.

With a substantial study & development setting, CZPT utilized market place-leading technology and launched a variety of of superior gear to ensure the stringent  quality in manufacturing. 

Beneath a strong management crew, the business has growing to the team with a lot more than a hundred staff. Product choices range from Stainless Metal Pipe Fitting, Quick Joint, Ball Valve, Check Valve, to Maritime Hardware and Car Parts. The substance are 304, 304L, 316, 316L, SF8M, WCB, 1.4408, and so on.

-Quality- -Creativity- -Consistency-
These phrases are CZPT slogan, and also philosophy that drives the company to offer you the excellent services you are looking for.

1) Layout guidance and full engineering support .
two) Expert at OEM & ODM areas .
three) Outstanding right after sales provider. 
four) Sophisticated equipment instruments, CAD/CAM programming software program.  
5) Prototype machining capabilities.
6) Strict high quality control specifications with a highly certified inspection office .  
seven) Constantly upgrading and advancing our gear to continue to be competitive .

eight) Modest good quality is also offered. 

FAQ:

Q1: How long is your supply time? 
A:Shipping and delivery time is relies upon on the complete quantity of get. Normally, sample can be sent in 15 times. 

Q2: Do you provide samples? Is it free or extra?
A:Of course, we could offer you sample for cost-free, and we can spend for the model as nicely, but the customers has to shell out for the shipping and delivery expense.

Q3: What is the MOQ of your products?
A:It relies upon on the class of order.

This fall: Exactly where is your factory?
A:Our manufacturing facility found in ZheJiang province, shut to ZheJiang seaport.

Q5:What does your organization want to submit a quotation?
A:Drawing or Sample, jointly with related information, this sort of as Amount, Excess weight, Materials.

Q6:What if we do not have a drawing?
A:We can duplicate your sample and make drawing for your confirmation. 

 

US $1-9
/ Piece
|
30 Pieces

(Min. Order)

###

Casting Method: Thermal Gravity Casting
Process: Lost Wax Casting
Molding Technics: Gravity Casting
Application: Machinery Parts
Material: Stainless Steel
Surface Preparation: Customized, Mainly Polishing or Acid Washing

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Name OEM stainless steel investment casting parts Material
Material 304,306 ,2205stainless steel etc,
Designs 1.As per the customer’s drawings
2.As per the customer’s samples
Surface treatment 1. mirror polish
2. passivation
Service OEM service available
Products All kinds of stainless steel casting: include pipe fitting, ball valve, automotive parts,railroad parts, medical parts, marine parts, lighting parts,pump body, 
valve parts, architectural parts and furniture parts so on
Advantage 1. More than 10 years experience in stainless steel casting;
2. Near Tianjin Port and Tianjin Airport;
3. We provide: OEM stainless steel lost wax castings and OEM machining services for stainless steel lost wax castings. We have: CNC Machining, CNC turning, CNC Milling, 3D CMM Inspection and CNC Optical Inspection. We believe: on time, stable quality, just price, client confidentiality.
4. With samples and order: We can offer dimension report,material certification.
Inspection: 1.Dimension report
2.Material certification
Packing: Export carton and fumigation wooden pall

###

Mainly Material
stainless steel, carbon steel, steel, aluminium, brass, bronze, copper
Process
investment casting, lost wax casting, silica sol casting. water glass casting, die casting
Casting tolerance
CT4-CT6 (GB/T 6414),CT7-CT9 (GB/T 6414)
Standard
AISI, ANSI, ASTM, JIS, GB, ISO, DIN
Certificate
TS16949,SGS, ISO, or as your requirement to do test by the third party
Machining
tapping, milling, grinding, drilling, cnc machining
Tolerance
+/-0.02mm or as drawing requirement
Surface treatment
polishing,mirror polishing, electrogalvanizing, sandblasting, shot blasting 
Heat treatment
quchenging and tempering, annealing, normalizing
Casting Roughness
Ra 1.6-Ra12.5

###

• Agricultural equipment
• Armament
• Automobile industry
• Computing equipment
• Medical / dental instruments
• Measuring instruments
• Miscellaneous equipment
• Pharmaceutical industry
• Orthopedic implants
• Safety equipment
• Petrochemical industry
• Industrial valves
•Fixing and movable equipment
• Sanitary fittings
• General machinery
• Pumps and general connections
• Food and beverage processing
• Instrumentation equipment
• Pharmaceutical industry
• Textile equipment
US $1-9
/ Piece
|
30 Pieces

(Min. Order)

###

Casting Method: Thermal Gravity Casting
Process: Lost Wax Casting
Molding Technics: Gravity Casting
Application: Machinery Parts
Material: Stainless Steel
Surface Preparation: Customized, Mainly Polishing or Acid Washing

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Name OEM stainless steel investment casting parts Material
Material 304,306 ,2205stainless steel etc,
Designs 1.As per the customer’s drawings
2.As per the customer’s samples
Surface treatment 1. mirror polish
2. passivation
Service OEM service available
Products All kinds of stainless steel casting: include pipe fitting, ball valve, automotive parts,railroad parts, medical parts, marine parts, lighting parts,pump body, 
valve parts, architectural parts and furniture parts so on
Advantage 1. More than 10 years experience in stainless steel casting;
2. Near Tianjin Port and Tianjin Airport;
3. We provide: OEM stainless steel lost wax castings and OEM machining services for stainless steel lost wax castings. We have: CNC Machining, CNC turning, CNC Milling, 3D CMM Inspection and CNC Optical Inspection. We believe: on time, stable quality, just price, client confidentiality.
4. With samples and order: We can offer dimension report,material certification.
Inspection: 1.Dimension report
2.Material certification
Packing: Export carton and fumigation wooden pall

###

Mainly Material
stainless steel, carbon steel, steel, aluminium, brass, bronze, copper
Process
investment casting, lost wax casting, silica sol casting. water glass casting, die casting
Casting tolerance
CT4-CT6 (GB/T 6414),CT7-CT9 (GB/T 6414)
Standard
AISI, ANSI, ASTM, JIS, GB, ISO, DIN
Certificate
TS16949,SGS, ISO, or as your requirement to do test by the third party
Machining
tapping, milling, grinding, drilling, cnc machining
Tolerance
+/-0.02mm or as drawing requirement
Surface treatment
polishing,mirror polishing, electrogalvanizing, sandblasting, shot blasting 
Heat treatment
quchenging and tempering, annealing, normalizing
Casting Roughness
Ra 1.6-Ra12.5

###

• Agricultural equipment
• Armament
• Automobile industry
• Computing equipment
• Medical / dental instruments
• Measuring instruments
• Miscellaneous equipment
• Pharmaceutical industry
• Orthopedic implants
• Safety equipment
• Petrochemical industry
• Industrial valves
•Fixing and movable equipment
• Sanitary fittings
• General machinery
• Pumps and general connections
• Food and beverage processing
• Instrumentation equipment
• Pharmaceutical industry
• Textile equipment

Three basic types of pulleys, their applications and ideal mechanical advantages

There are three basic types of pulleys: movable, fixed and compound. Each has its advantages and disadvantages, and you should be able to judge which type is best for your needs by looking at the table below. Once you have mastered the different types of pulleys, you can choose the right pulley for your next project. Now that you have mastered the three basic types, it is time to understand their applications and ideal mechanical advantages.
pulley

describe

The stress characteristics of a pulley depend on its size and construction. These stresses are derived by comparing the stress characteristics of different pulley designs. Stress criteria include static and fatigue strength analyses and specify maximum stress ranges. Stresses are calculated in a 3D stress field, including radial, tangential and axial stresses. The stress characteristics of pulleys are critical to the design and manufacture of industrial machines.
The principal stresses on the pulley shell are distributed in the tangential and hoop directions, close to the centerline of the pulley. If the pulley has a wide face, the axial stress occurring near the shell/disk junction can be large. The stress distribution was determined using British Standard BS5400 Part 10: Stresses at the shell and end disc connections for infinite fatigue life.
Another type of composite is a pulley with a belt section. Such structures are well known in the art. The corresponding help chapters for these elements contain detailed descriptions of the internal structure of these components. Chamfers between pulleys can also be defined using multiple tapers, with a smaller taper extending from midpoint 44 to large diameter 42. Additionally, the pulley can have multiple taper angles, and as the pulley moves away, the taper angle is from the center.

type

A pulley system uses a rope to move the object and one side of the rope to lift the load. The load is attached to one end of the pulley, while the other end can move freely in space. The force applied to the free end of the rope pulls the load up or down. Because of this, the mechanical advantage of the movable pulley is two to one. The greater the force applied to the free end of the rope, the greater the amount of movement achieved.
There are three common types of pulleys. The cast-iron variety has a rim at the front and a hub at the back. The arms of the pulley can be straight or curved. When the arms contract and yield instead of breaking, they are in tension. The top of the pulley centers the belt in motion and is available in widths ranging from 9mm to 300mm.
The rope, hub and axle are mounted on the pulley. They are common and versatile mechanical devices that make it easier to move or lift objects. Some pulleys change the direction of the force. Others change the magnitude. All types of pulleys can be used for a variety of different applications. Here are some examples. If you’re not sure which type to choose, you can find more resources online.
pulley

application

The applications for pulleys are almost limitless. This simple machine turns complex tasks into simple ones. They consist of a rope or chain wrapped around a wheel or axle. Using ropes, one can lift heavy objects without the enormous physical exertion of traditional lifting equipment. Some pulleys are equipped with rollers, which greatly magnifies the lifting force.
When used properly, the pulley system can change the direction of the applied force. It provides a mechanical advantage and allows the operator to remain separate from heavy objects. They are also inexpensive, easy to assemble, and require little lubrication after installation. Also, once installed, the pulley system requires little maintenance. They can even be used effortlessly. Despite having many moving parts, pulley systems do not require lubrication, making them a cost-effective alternative to mechanical lifts.
Pulleys are used in many applications including adjustable clotheslines in different machines, kitchen drawers and motor pulleys. Commercial users of pulley systems include cranes. These machines use a pulley system to lift and place heavy objects. They are also used by high-rise building washing companies. They can easily move a building without compromising its structural integrity. As a result, many industries rely on technology to make elevators easier.

Ideal mechanical advantage

The ideal mechanical advantage of a pulley system is the result of rope tension. The load is pulled to the center of the pulley, but the force is evenly distributed over the cable. Two pulleys will provide the mechanical advantage of two pulleys. The total energy used will remain the same. If multiple pulleys are used, friction between pulleys and pulleys reduces the return of energy.
Lever-based machines are simple devices that can work. These include levers, wheels and axles, screws, wedges and ramps. Their ability to work depends on their efficiency and mechanical superiority. The ideal mechanical advantage assumes perfect efficiency, while the actual mechanical advantage takes friction into account. The distance traveled by the load and the force applied are also factors in determining the ideal mechanical advantage of the pulley.
A simple pulley system has an MA of two. The weight attached to one end of the rope is called FA. Force FE and load FL are connected to the other end of the rope. The distance that the lifter pulls the rope must be twice or half the force required to lift the weight. The same goes for side-by-side pulley systems.

Materials used in manufacturing

While aluminum and plastic are the most common materials for making pulleys, there are other materials to choose from for your timing pulleys. Despite their different physical properties, they all offer similar benefits. Aluminum is dense and corrosion-resistant, and plastic is lightweight and durable. Stainless steel is resistant to stains and rust, but is expensive to maintain. For this reason, aluminum is a popular choice for heavy duty pulleys.
Metal can also be used to make pulleys. Aluminum pulleys are lightweight and strong, while other materials are not as durable. CZPT produces aluminium pulleys, but can also produce other materials or special finishes. The list below is just representative of some common materials and finishes. Many different materials are used, so you should discuss the best options for your application with your engineer.
Metals such as steel and aluminum are commonly used to make pulleys. These materials are relatively light and have a low coefficient of friction. Steel pulleys are also more durable than aluminum pulleys. For heavier applications, steel and aluminum are preferred, but consider weight limitations when selecting materials. For example, metal pulleys can be used in electric motors to transmit belt motion.
pulley

cost

Replacing a tensioner in a car’s engine can cost anywhere from $90 to $300, depending on the make and model of the car. Cost can also be affected by the complexity of the pulley system and how many pulleys are required. Replacement costs may also increase depending on the severity of the damage. The cost of replacing pulleys also varies from car to car, as different manufacturers use different engines and drivetrains.
Induction motors have been an industrial workhorse for 130 years, but their cost is growing. As energy costs rise and the cost of ownership increases, these motors will only get more expensive. New technologies are now available to increase efficiency, reduce costs and improve safety standards.
The average job cost to replace an idler varies from $125 to $321, including labor. Parts and labor to replace a car pulley can range from $30 to $178. Labor and parts can cost an additional $10 to $40, depending on the make and model of the car. But the labor is worth the money because these pulleys are a critical part of a car’s engine.

China Junya OEM Professional Factory Make Precision Casting Steel Pulley for Industrial Machine     pulley driveChina Junya OEM Professional Factory Make Precision Casting Steel Pulley for Industrial Machine     pulley drive
editor by czh 2023-01-24

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