Product Description
belt conveyor carrier roller idler impact roller idler rubber cover conveyor roller drive pulley
Product Description
Hyton provides one-stop solution service for your metallurgical equipment spare parts, currently we produce rolling mill rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.
Rolls do the most important work in a rolling mill. They constitute a very important component of the running cost of the rolling mill. Hence, it is necessary that optimum performance is obtained from the rolls. Rolls come in a wide variety of sizes, the smallest roll weighs only a few kilograms, the heaviest around 250 tons a piece, and the variety of grades used is also wide, from ductile iron (spheroidal graphite iron) to tungsten carbide, covering all kinds of tool steels and special steels, used only for rolls. Roll properties include blend of hardness and strength as well as resistance to thermal cracking, shock loading, and wear.
| Product Name | Conveyor Pulley |
| Size | Customized |
| Color | Customized |
| Technology | Forging |
| Surface Treament | Paint Spraying, Grind Machining, Heat Treatment |
| Material | Alloy steel, Carbon steel, Carburizing steel, Quenched and Tempered steel |
| Inspection | Chemical Composition Test, Ultrasonic Test, Penetration Test, Radiographic Test, Magnetic Test, Tensile Strength Test, Impact Test, Hardness Test, Dimension Test |
| Payment | L/C, Western Union, D/P, D/A, T/T, MoneyGram |
| Lead Time | 4 weeks |
Chemical Component
| C | Si | Mn | Cr | Ni | Mo | HS | Mpa |
| 0.50-0.60 | ≤0.40 | 0.50-0.80 | 0.50-0.80 | 1.40-1.80 | 0.15-0.30 | 55-58 | ≥1200 |
| 0.40-0.47 | 0.40-0.70 | 0.40-0.60 | 1.50-2.00 | 0.80-1.20 | 0.80-1.20 | 54-56 | ≥1200 |
| 0.32-0.42 | 0.80-1.20 | ≤0.40 | 4.50-5.50 | 1.60-2.40 | 2.00 | ||
| 0.35-0.45 | 0.80-1.20 | 0.25-0.70 | 3.00-3.75 |
Company Profile
HangZhou CHINAMFG Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the wear-resistant casting of large engineering machinery and the forging of large equipment parts located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With 3 gas trolley heat treatment CHINAMFG and pusher-type CHINAMFG full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings and metallurgical equipment forging parts.
Manufacturing Technique
Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. After goods well packaged, we need only 1 day ship goods to ZheJiang port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.
Our Advantages
1)Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive rang of products for qualified offering.
5) We response to client’s inquiry within 12 hours.
FAQ
1.Q: What kind of products do you make?
A: We specialize in metallurgical equipment casting and forging parts, such as forging rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.
2.Q: What kind of material do you offer?
A: High manganese steel, high chrome iron, alloy steel, low carbon steel, medium carbon steel, Stainless Steel and etc.
3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.
4.Q: How to test your quality?
A: We will show you material inspection and measurement inspection after fininsh the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust.
Can V pulleys withstand variations in environmental conditions?
V pulleys are designed to withstand variations in environmental conditions to a certain extent. However, their ability to withstand different environmental factors depends on several factors, including the materials used, the specific design of the pulley, and the maintenance practices employed. Here is a detailed explanation:
1. Temperature:
V pulleys can generally withstand a wide range of temperatures. The specific temperature limits depend on the materials used for construction. For example:
- Cast iron and steel pulleys can handle high temperatures and are suitable for applications in industrial environments.
- Aluminum pulleys have a lower temperature limit, and excessive heat can affect their structural integrity.
- Plastic pulleys may have temperature limitations, and exposure to high temperatures can cause deformation or melting.
It’s important to consider the temperature range in which the V pulleys will operate and select materials accordingly.
2. Moisture and Corrosion:
V pulleys can be susceptible to corrosion, particularly if they are made of materials like cast iron or steel. Exposure to moisture, humidity, or corrosive substances in the environment can lead to rust or degradation of the pulley components.
To mitigate corrosion risks, protective measures can be taken, such as:
- Using corrosion-resistant materials like stainless steel or aluminum alloy.
- Applying coatings or finishes like zinc plating, powder coating, or anodizing to provide a barrier against moisture and corrosive agents.
- Regular cleaning and maintenance to remove accumulated dirt, debris, or corrosive substances.
3. Dust and Contaminants:
V pulleys may be exposed to dust, dirt, and other contaminants present in the environment. These particles can accumulate in the pulley grooves, affecting the grip and performance of the V-belt.
To minimize the impact of dust and contaminants:
- Implement proper guarding to prevent the ingress of debris and contaminants.
- Regularly clean the pulleys to remove accumulated dirt and ensure smooth belt operation.
- Consider using pulley covers or seals to provide additional protection against contamination.
4. Shock and Vibration:
V pulleys may be subjected to shock loads or vibrations in certain applications. These dynamic forces can affect the overall performance and integrity of the pulley and the power transmission system.
Design considerations, such as proper balancing, robust construction, and secure hub attachment, can help minimize the impact of shock and vibration on the pulleys.
5. UV Exposure:
If V pulleys are used in outdoor applications, they may be exposed to ultraviolet (UV) radiation from sunlight. Prolonged UV exposure can degrade certain materials, particularly plastics, causing them to become brittle or discolored.
If UV exposure is a concern, selecting materials with UV-resistant properties or applying protective coatings can help mitigate the effects of UV radiation.
While V pulleys are designed to withstand variations in environmental conditions, it is essential to consider the specific requirements of the application and select appropriate materials, coatings, and maintenance practices to ensure their long-term performance and durability.
Can V pulleys be part of fitness equipment like treadmills and stationary bikes?
Yes, V pulleys can be part of fitness equipment like treadmills and stationary bikes, playing a crucial role in their operation. Here’s a detailed explanation:
1. Belt Driven Systems:
Treadmills and stationary bikes often use belt-driven systems to transfer power from the motor or user’s pedaling motion to the moving components of the equipment. V pulleys are an integral part of these systems as they provide the necessary power transmission and control.
2. Motor Drive:
In motorized treadmills and stationary bikes, the V pulley is connected to the motor shaft, which drives the belt. The motor provides the rotational power needed to move the belt, allowing the user to walk, jog, or run on the treadmill or pedal the stationary bike. The size and design of the V pulley influence the speed and torque delivered to the belt and, consequently, the user’s movement.
3. Tension and Belt Alignment:
Proper tensioning and alignment of the belt are crucial for smooth and efficient power transfer in fitness equipment. V pulleys are often accompanied by tensioners and idler pulleys that help maintain the correct tension in the belt and ensure proper belt alignment. This ensures optimal performance and prevents belt slippage or premature wear.
4. Speed Control:
V pulleys allow for speed control in treadmills and stationary bikes. By using pulleys of different sizes, the speed ratio between the motor or user’s pedaling motion and the belt can be adjusted. This enables users to select their desired workout intensity by adjusting the speed at which the belt moves or the resistance level on stationary bikes.
5. Quiet Operation:
The design of V pulleys, combined with the flexibility and smooth engagement of V-belts, contributes to the quiet operation of fitness equipment. The pulley and belt system minimizes noise generation, providing a more enjoyable and peaceful workout experience for users.
6. Durability and Maintenance:
V pulleys used in fitness equipment are designed to withstand the demanding conditions of regular use. They are often made of durable materials such as steel or aluminum to ensure longevity. Regular maintenance, including periodic inspection, lubrication, and occasional belt replacement, is necessary to maintain the efficiency and reliability of the V pulley system in fitness equipment.
Overall, V pulleys are an essential component of fitness equipment like treadmills and stationary bikes, facilitating efficient power transmission, speed control, and user movement. Their design features, combined with properly tensioned belts, contribute to the overall performance, durability, and quiet operation of fitness equipment, supporting users in achieving their fitness goals.
What advantages do V pulleys offer for power transmission?
V pulleys, also known as V-belt pulleys or sheaves, offer several advantages for power transmission in various applications. Here’s an explanation of the advantages provided by V pulleys:
1. High Efficiency:
V pulleys provide high efficiency in power transmission. The V-shaped groove on the pulley and the corresponding trapezoidal cross-section of the V-belt create a wedging action that enhances the grip between the pulley and the belt. This improved grip minimizes slippage and ensures efficient power transfer, resulting in higher overall system efficiency.
2. Wide Speed Range:
V pulleys offer a wide speed range capability. By using different-sized pulleys, the speed ratio between the driving source and the driven component can be adjusted. This flexibility allows for the adaptation of power transmission systems to meet specific speed requirements, enabling optimal operation in various applications.
3. Shock and Vibration Dampening:
V pulleys have inherent shock and vibration dampening properties. The elasticity of the V-belt absorbs shocks and vibrations, reducing their transmission to the driven components. This feature helps to protect the machinery and equipment from excessive wear and damage, enhancing their reliability and lifespan.
4. Compact Design:
V pulleys offer a compact design compared to other types of pulleys. The V-belt drive system requires less space, making it suitable for applications where space constraints exist. The compact design also allows for efficient power transmission in tight or confined areas.
5. Cost-Effective:
V pulleys are cost-effective compared to other power transmission systems. They are relatively simple in design and construction, making them more affordable to manufacture, install, and maintain. Additionally, V-belts have a longer service life compared to other types of belts, reducing the frequency and cost of replacement.
6. Easy Installation and Maintenance:
V pulleys are easy to install and maintain. The split design of some V pulleys allows for easy installation or replacement without the need to disassemble the entire system. Additionally, V-belts are generally easy to tension and adjust, simplifying maintenance tasks and reducing downtime.
7. Versatility:
V pulleys offer versatility in power transmission applications. They can accommodate a wide range of power requirements, making them suitable for various industries and systems. Additionally, V pulleys can transmit power over long distances without a significant loss in efficiency, allowing for flexibility in system design and layout.
These advantages make V pulleys a popular choice for power transmission in a wide range of applications. Their high efficiency, speed range capability, shock absorption, compact design, cost-effectiveness, ease of installation and maintenance, and versatility contribute to their widespread use in numerous industries and machinery.
editor by CX
2024-03-30